CUTTING-EDGE 3D SENSORS FOR INSPECTION, GUIDANCE AND MEASUREMENT

The company’s strategy is to combine new technologies with high quality German engineering to create a range of 3D Sensors that can be fitted anywhere, are quick to set up and easy to deploy.

SmartRay Sensors combine laser triangulation with innovative image formation technology to create detailed 3D images that can be processed by any 3rd party vision software. The latest ECCO family brings a new design philosophy to the 3D Sensor market that delivers high performance, small size and lightweight construction.
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ECCO FAMILY

Dual-Head
ECCO 95.010+

  • Typ. field of View
    11 mm
  • Measurement range 
    4 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    0.37 - 0.45 μm
  • Typ. lateral resolution 
    5.8 - 6.8 μm

Dual-Head
ECCO 95.040+

  • Typ. field of View
    36 mm
  • Measurement range
    16 mm
  • Typical scan rate
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution
    1.4 - 1.8 μm
  • Typ. lateral resolution
    18 - 20 μm

Dual-Head
ECCO 95.200+

  • Typ. field of View
    190 mm
  • Measurement range
    300 mm
  • Typical scan rate
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution
    12 - 50 μm
  • Typ. lateral resolution
    66 - 138 μm

ECCO 95.015G

  • Typ. field of View
    12 mm
  • Measurement range 
    5.6 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    0.42–0.54
    µm
  • Typ. lateral resolution 
    6.0–6.8 µm

ECCO 95.025G

  • Typ. field of View
    28.5 mm
  • Measurement range 
    15 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    1.4-1.9 μm
  • Typ. lateral
    resolution 
    13.0–14.5 µm

ECCO 95.010+

  • Typ. field of View 
    11 mm

  • Measurement range 
    5 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    0.37 – 0.45 µm
  • Typ. lateral resolution 
    5.8 – 6.8 µm

ECCO 95.020+

  • Typ. field of View 
    25 mm

  • Measurement range 
    16 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    1.1 – 1.6 µm
  • Typ. lateral resolution 
    11.5 – 14.5 µm

ECCO 95.040+

  • Typ. field of View 
    36 mm

  • Measurement range 
    16 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    1.4 – 1.8 µm
  • Typ. lateral resolution 
    18 – 20 µm

ECCO 95.100+

  • Typ. field of View 
    98 mm

  • Measurement range
    100 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    5 – 12 µm
  • Typ. lateral resolution 
    42 – 70 µm

ECCO 95.200+

  • Typ. field of View 
    190 mm

  • Measurement range 
    250 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution 
    12 – 50 µm
  • Typ. lateral resolution 
    66 – 138 µm

ECCO 95.010

  • Typ. field of View
    11 mm
  • Measurement range
    5 mm
  • Typical scan rate 
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution
    0.37 – 0.45 µm
  • Typ. lateral resolution
    5.8 – 6.8 µm

ECCO 95.020

  • Typ. field of View
    25 mm
  • Measurement range
    16 mm
  • Typical scan rate
    Approx. from 1 kHz up to 10 kHz
  • Typ. vertical resolution
    1.1 – 1.6 µm
  • Typ. lateral resolution
    11.5 – 14.5 µm

ECCO 95.040

  • Typ. field of View
    36 mm

  • Measurement range
    16 mm

  • Typical scan rate
    Approx. from 1 kHz up to 10 kHz

  • Typ. vertical resolution
    1.4 – 1.8 µm

  • Typ. lateral resolution
    18 – 20 µm

ECCO 95.100

  • Typ. field of View
    98 mm

  • Measurement range 
    100 mm

  • Typical scan rate
    Approx. from 1 kHz up to 10 kHz

  • Typ. vertical resolution
    5 – 12 µm

  • Typ. lateral resolution
    42 – 70 µm

ECCO 95.200

  • Typ. field of View
    190 mm

  • Measurement range
    250 mm

  • Typical scan rate
    Approx. from 1 kHz up to 10 kHz

  • Typ. vertical resolution
    12 – 50 µm

  • Typ. lateral resolution
    66 – 138 µm

ECCO 75.200

  • Typ. field of View
    190 mm
  • Measurement range
    250 mm
  • Typical scan rate 
    Approx. from 150 Hz up to 4 KHz
  • Typ. vertical resolution
    12 – 50 µm
  • Typ. lateral resolution 
    66 – 138 µm

ECCO 75.100

  • Typ. field of View
    98 mm
  • Measurement range
    100 mm
  • Typical scan rate
    Approx. from 150 Hz up to 4 KHz
  • Typ. vertical resolution
    5 – 12 µm
  • Typ. lateral resolution
    42 – 70 µm

ECCO 75.030

  • Typ. field of View
    36 mm
  • Measurement range
    16 mm
  • Typical scan rate
    Approx. from 150 Hz up to 4 KHz
  • Typ. vertical resolution
    1.4 – 1.8 µm
  • Typ. lateral resolution
    18 – 20 µm

ECCO 65.020

  • Typ. field of View
    18 mm
  • Measurement range
    16 mm
  • Typical scan rate
    Approx. from 150 Hz up to 5 KHz
  • Typ. vertical resolution
    1.4 – 1.8 µm
  • Typ. lateral resolution
    18 – 20 µm

ECCO 65.050

  • Typ. field of View
    49 mm
  • Measurement range
    100 mm
  • Typical scan rate
    Approx. from 150 Hz up to 5 KHz
  • Typ. vertical resolution
    5 – 12 µm
  • Typ. lateral resolution
    42 – 70 µm

ECCO 65.100

  • Typ. field of View
    95 mm
  • Measurement range
    250 mm
  • Typical scan rate
    Approx. from 150 Hz up to 5 KHz
  • Typ. vertical resolution
    12 – 50 µm
  • Typ. lateral resolution
    66 – 138 µm

INTEGRATE CERTAINTY WITH JOSY
THE COMPLETE TURNKEY SOLUTION FOR AUTOMATED WELD INSPECTION
SmartRay JOining SYstems named JOSY offers an all-in-one solution for noncontact visual 3D inspections. JOSY offers exceptional quality, accuracy and reliability, suited to all joining technologies and meets precise QA demands of automotive production. JOSY is the preferred weld inspection solution for the world’s leading automotive brands.

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      100% true inline inspection
      up to 400mm/ sec high speed scanning
      compliant with industrieal standards ISO 5817 / ISO 10042 / VDA 5
      up to 0.1mm pore detection
      most compact and robust sensor – 180g
      superior image quality
      2h installation time
      most projects possible with laserclass 2M

THE JOSY ADVANTAGE

By combining SmartRay’s pre-calibrated 3D sensors with advanced algorithm processing, JOSY’s high-accuracy weld inspection meets international measurement standards.

Sensor performance is essential to the accuracy of a weld inspection system. The JOSY turnkey weld inspection solution relies on SmartRay’s advanced 3D metrology sensor technology. Compact, agile and accurate, JOSY’s sensors are pre-calibrated for reliable, repeatable results, enabling JOSY to be configured in the best way for each application.


100% INLINE INSPECTION • CONTROL QUALITY • REDUCE COSTS • FLEXIBLE & SCALABLE

Special for JOSY
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Sensor performance is essential to the accuracy of a weld inspection system. The JOSY turnkey weld inspection solution relies on SmartRay’s advanced 3D metrology sensor technology. Compact, agile and accurate, JOSY’s sensors are pre-calibrated for reliable, repeatable results, enabling JOSY to be configured in the best way for each application.
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As SmartRay’s ECCO 3D metrology sensors are the most compact on the market, JOSY is able to inspect more welds than any other inspection system. JOSY’s highaccuracy sensing enables 100% automated inspection capability for a wide range of parts. This unrivalled reachability speeds up cycle times across multiple inspection processes – ensuring you meet your targets
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JOSY constantly optimises the production process. Staff and system costs required for additional inspection needs are reduced, while increased uptime is supported by identifying preventive maintenance needs.
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JOSY provides certainty for our customers. Compared to human inspection it gives the same result day after day, year after year, with no fluctuation, no subjectivity.
Why choose JOSY automated weld inspection?
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   JOSY has the ability to scan welds at a much faster rate than a human
   100% inspection of defects and dimensions
   Reduction of additional checks (microsections)
   Reduction of risks (liability issues, product recalls)
   Ability to acquire and retain data to provide customer proof of inspection
   JOSY provides objective data
   With JOSY you can minimize rework and production costs

Working with you

SmartRay provides a complete turnkey solution to your weld seam inspection application from initial evaluation through to project handover:

      We will evaluate your welded product samples and demonstrate application feasibility
      We will evaluate your manufacturing process, automation and integration requirements
      We will advise you on the most suitable solution to meet your specific needs
      Our solutions team will build and test your customised JOSY system
      Our solutions team will install and commission the JOSY system at your site
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